It certainly is a great challenge to find the best dual action sander that is worth your hard earned money!
Whether you are a professional or a hobbyist, you will always appreciate a good sander. Choosing the best dual action sander will help you enjoy long-term services and values.
We analyzed 10 Dual Action sanders and compared them by value, comfort, ease of use, durability, and versatility. Our in-depth reviews and buying guide will help you pick the one best suited to your needs.
We have kept in mind all factors that may affect the operation. We have also given thought in distinguishing our picks according to specific levels of usability and preferences. As plain as pikestaff, budget comes into the scenario in decision making of any purchase. Worry no more as we have analyzed these products keeping affordability in mind.
Read on to find your next favorite Dual Action sander!
Top 10 Best Dual Action Sander Reviews
Aircat 6310-6″ Composite Dual Action Sander
The Aircat 6310 is comfortable to use, thanks to its low weight, efficient motor, ergonomic handle, and fine-tuned muffler. The rubberized grip allows for additional comfort. All these features make maneuvering the device easy. These being so, maneuvering the device is effortless.
Out of all the sanders we have reviewed, the Aircat one uses the least air. It only requires 2.5 CFM of air. For comparison, the models from Valianto and Sunex each consume 4 CFM.
It’s easy on the arms due to its lightweight, low vibration, and ergonomic design. Subsequently, it reduces strain and prevents aches in long uses. At 2.3 pounds, it is lighter than some of our best low-weight options like the ones from Valianto (2.86 pounds) and TCP (2.7 pounds).
The low vibration and quietness make it ideal for those who prefer calm, quiet operation. It is much quieter than the Ingersoll Rand 311A and the Hutchins 4500.
Aircat has a reputation for supplying sturdy, durable equipment, and this air sander is no exception. It is built to last for years, with minimal issues and consistent performance over the time.And unfortunately, it does not allow the use of hook-and-loop pads, so you cannot perform wet sanding with this.
Verdict: This impressive Dual Action sander is our Editor’s Choice pick. You cannot go wrong with this if you are only looking for dry sanding. It is slightly more expensive than the $60 models but delivers excellent value and quality. It performs as well as high-end devices at a fraction of the cost.
- Weight: 2.38 lbs
- Product Dimensions: 10.5 x 6 x 4.5 in
- Material: Composite
- Max Free Speed: 10,000 RPM
- Air Consumption: 2.5 CFM
- Warranty: 2 years (parts and labor)
Fine-tuned exhaust muffler
The fine-tuned exhaust muffler technology retains power and reduces noise. While noise is not eliminated, it quiets to a tolerable 82 dBa or even less by adjusting the pressure.
Rubberized palm grip
While most sanders require holding the top of the unit with palms, the Aircat model comes with a rubberized handle which allows comfortable operation.
The Aircat 6310 can be set to variable speeds. It operates at a free speed of 10,000 RPM, and this speed can be adjusted to suit the task at hand.
Ingersoll Rand 311A 6-Inch Heavy-Duty Air Dual Action Quiet Sander
The Ingersoll Rand 311A sander is excellent value for money. It performs just as well as pricier models from other brands, and there’s not much of a difference in functionality. This has a lower price than the Hutchins 4500, but provides better value.
This sander boasts great quality. It has no issues with parts breaking off or disassembling even after long term use.
The tool is very smooth. Some air tools can be bumpy and give uneven finishes, but that is not the case with this sander. It operates smoothly and creates an even surface.
The size is great for any project. This makes it suitable for hobbyists looking to work on projects at home and need a compact, comfortable tool. Unlike the Hutchins 4500, it can be used for heavy-duty sanding.
At 4.2 pounds, this sander is on the heavier side, and usage results in sore arms after work. Although this quality makes it heavy-duty and sturdy, it can cause issues for those with low pain tolerance or arm, shoulder, or back pain issues. Use gloves to protect your hands from the vibration, and hold it flat and steady to get accurate results.
This tool uses a lot of air. At 17 CFM, it uses the most air out of any of the sanders from our reviews. Make sure you have a large compressor to keep up. We recommend using a 60-gallon air compressor instead of a 30 gallon one. The Aircat 6310 uses much less air, so if that is what you prefer, go for that one.
Verdict: Given the excellent quality and heavy-duty performance of this sander, it is our pick for the best one for professionals. If you don’t mind the heaviness, this model is a great option. It performs well in all aspects and serves a variety of uses. We highly recommend this if you are looking for an essential, sturdy tool that will give consistent performance in your shop or professional work.
- Weight: 4.2 lbs
- Product Dimensions: 4.3 x 10.5 x 6.4 in
- Max Free Speed: 12,000 RPM
- Air Consumption: 17 CFM
- Warranty: 1 year
Built-in regulator for speed control
This model allows speed adjustment for slow sanding, so you will not need to adjust the main line pressure for this purpose. This will save you from unnecessary hassle and waste of time.
This particular model is very quiet. The built-in silencer muffles noise so you can work comfortably. This feature reduces discomfort and distraction created due to loud noises.
The lever throttle reduces arm and wrist fatigue by taking pressure off the palm. This, coupled with the low vibration feature, reduces the straining effects of the heavy weight of the product on the wrists and arms.
Hutchins 4500 6-Inch Dual Action Super Sander
The Hutchins 4500 Dual Action sander is very durable. It is well-constructed and does not require much maintenance or frequent repairs. It does not cause issues during operation even after several uses.
This smaller orbital pattern of this sander allows more control for fine work. With the large drive head it gives a super-even finish, making it suitable for further smoothing after using a more powerful sander to remove paint and filler. The result is a flawless finish.
The design is compact and elegant, making it a delight to use. If aesthetics are important to you, this is your best choice.
This is a foolproof model thanks to its flex cover and metal guard. Thereby provides comfort and reduces the chances of accidents.
The device has a vibration-free motor which reduces vibration. This model has a lower vibration than the Valianto Professional 6” Dual Action sander.
Due to its sturdy construction, it is heavy. This is great for flat surfaces but does not work well on curves, for example, on boats. The heaviness may also cause wrist and arm strain.
This sander is best for finishing, not for heavy-duty, aggressive sanding. You need a more powerful tool to perform aggressive sanding tasks, like smoothing out body filler, then use this air sander to give it a smooth, even finish.
Verdict: The Hutchins 4500 can be a secondary DA sander for professionals. We verify this is a stellar sander to have in your kit for finishing. As a professional, you likely already have heavy-duty sanders in your arsenal. Get this tool for an extra-smooth, refined, professional finish atop your rough sanding!
- Weight: 3.6 lbs
- Product Dimensions: 24 x 12 x 12 in
- Max Free Speed: 10,000 RPM
- Air Consumption: 9.8 CFM
- Warranty: 1 year (repair only)
The custom handle allows you to operate the device with remarkable control at any angle. This makes the work easier to do as you don’t need to move around too much and work on hard-to-reach areas.
Low-profile, vibration-free motor
This device is quiet and generates less vibration, thanks to the vibration-free motor. This allows you to focus on the task on hand without any distractions. Less vibration also results in better control over the device.
Metal guard around counterweight
There is a metal guard around the counterweight. This is implemented to prevent finger injury from the counterweight.
Valianto 6″ Professional Air Random Orbital Palm Sander
The Valianto palm sander operates smoothly and is lightweight so that it can be used with one hand. This helps get good results in hard-to-reach areas. It can be used for wet sanding and dry sanding, so you will be able to use it on boats as well.
Thanks to its aluminum body, the tool is durable. It is well made and can accommodate long-term use up to 150 hours and more.
The sander uses 90 PSI, which improves efficiency. This is the optimal pressure for operating a random orbital sander.
This air sander is much quieter than the Professional Air and the Presa Turbine 6” sanders. If noise is a factor in decision making of your purchase, consider getting this model. It gives optimum performance without screeching.
The Valianto sander has a free speed of 12000 RPM. This is higher than others like the Aircat and Chicago Pneumatic ones, which have a free speed of 10000 RPM.
The device has a high vibration. Keep it steady while working to avoid mishaps or uneven texture. If you have issues with handling high-vibration equipment, this may not be for you.
The instructions provided are in Chinese. It will be difficult setting up your machine if you don’t know the language and have never used a sander. If you have worked with sanders before, this shouldn’t be a problem. It assembles and functions like any other palm sander.
Verdict: The Valianto palm sander is a decent one to get if you want something for multiple uses. It is not the best we have seen, and there are better options for this price range. If you don’t mind the high vibration and are familiar with setup and use, you can go for this model.
- Weight: 2.86 lbs
- Product Dimensions: 4.8 x 4.8 x 3.78 in
- Material: Aluminium
- Max Free Speed: 12,000 RPM
- Air Consumption: 4 CFM
The unit comes with hook and loop sanding pads, a wrench, a quick connector, and an instruction manual. If you purchase this kit, you will not need to buy other supplements separately; all basics are covered
90 PSI air pressure
Works on many materials
The Valianto professional palm sander works well on auto body, wood, furniture, and metal products. You can use one tool for many projects, saving yourself money and the need to search for an additional product.
Double Rotation Polishing Technology
This device uses a double rotation grinding method to ensure smooth and uniform polishing. This results in an extremely fine finish no matter how rough the surface.
Chicago Pneumatic CP870 Non-Vacuum Dual Action Hand Grip Air Sander
The Chicago Pneumatic CP870 air sander is a small but powerful tool. It is comparable to sanders in a higher price range, like the Hutchins 4500. It delivers heavy-duty, aggressive sanding.Full metal body makes the device durable. It won’t break easily and will last a long time.
The spinning and oscillating actions are smooth and steady. The sander gives fine results even in aggressive tasks.It has a free speed of 10,000 RPM, which can be adjusted to suit your task.
This sander is efficient when it comes to air consumption. It only uses 4 CFM of air. We found it does not demand too much air and needs only one cycle of compression for sanding filler or primer.
Lock-off throttle prevents accidentally starting the sander. You can control whether the device is running or not despite being connected to the air pipe. This ensures safety.
Power regulator: The power regulator provides precise control.
The sanding pad provided isn’t great, so you will need to purchase your own for the best results. Thankfully, they are cheap and readily available, so this is not much of a problem.
Verdict: Given its features and traits, we believe this is the best Dual Action sander for auto body work. It works with a large compressor at 90 PSI to deliver excellent sanding on large surfaces. The controls and safety features further strengthen our belief it is fit for heavy-duty tasks while maintaining the comfort and safety of the operator.
- Weight: 4.81 lbs
- Product Dimensions: 10.12 x 6.5 x 4.49 in
- Material: Metal
- Max Free Speed: 10000 RPM
- Air Consumption: 5 CFM
- Warranty: 1 year
Professional Air Random Orbital Palm Sander
The Professional Air palm sander is extremely affordable. The other options we have listed, like the Aircat 6310, Chicago Pneumatic CP870, and Sunex SX203N, are all priced around $60. The one from Professional Air is half the price, yet provides great value.
This palm sander fits the palm very well, making it comfortable using and manipulating any surface. With dimensions of 8 x 6.12 x 5 inches, it is one of the smallest and most compact sanders on our list.
The unit is lightweight yet sturdy. The plastic body keeps the weight low while heat-treated steel components ensure long service life.
The sander can be used for a variety of tasks. It is fit for use in auto shops as well as for smaller projects. The versatility alone provides a lot of value.
The rear exhaust helps keep the device from overheating. You won’t have to worry about heat affecting your performance or causing accidents.
But the speed adjustment lever is placed poorly, so it gets touched accidentally or gapes open sometimes. Make sure you operate carefully to avoid accidentally changing the speed, which may affect your sanding quality.
The device is loud. If buzzing sounds affect you or you plan on working for long periods using a sander, this one is not your best choice.
Verdict: Due to its versatility and great quality despite the low price, we have chosen this as our Best Budget Option. You will get a lot of value and varied use out of this at a fraction of the cost of other models.
- Weight: 2.69 lbs
- Product Dimensions: 8 x 6.12 x 5 in
- Material: Stainless Steel
- Max Free Speed: 12,000 RPM
- Air Consumption: 10.5 CFM
This feature provides precise speed control. The free speed is 12000 RPM, and it can be adjusted to suit the task at hand.
Light air motor assembly
The motor assembly allows vertical and overhead sanding. You can use the sander in hard-to-reach spots and at different heights.
Presa Turbine 6″ All-in-One Dual Action DA Random Orbital Polisher Kit
The Presa DA polisher works as a sander and buffer, which makes it a cost-minimizing option. This is a smart buy for anyone looking for a device which grates down body filler and also smoothens the surface after.
This unit is powerful and well-built. It performs well on heavy-duty tasks. It even restores heavily oxidized surfaces. So not only can you remove paint and smoothen filler, you can remove heavy rust as well.
It is light and simple to use, making it a convenient option. It also does not leave swirl marks.
The accessories included are not cheap and not ones you would generally throw away. The carrying bag is high-quality. The polishing pads are useful and of good quality. You do not need to buy extra polishing pads with the kit; this saves you time and money.
We appreciate the inclusion of free polishing pads, but unfortunately, they don’t last long. You cannot finish an entire project, for example, polishing a whole car using the pads. You will need to buy extra ones for larger surfaces.
Verdict: According to our analysis, this is the best Dual Action sander for beginners. The accessories provided and ease of operation make it a perfect fit for those just starting. Beginners will have everything they need in the kit and a nice, sturdy device to start working with. The 1-year warranty reduces some stress; for a beginner, knowing they can get any issues sorted or parts fixed is a huge relief!
- Weight: 4.5 lbs
- Product Dimensions: 18 x 8 x 8 in
- Material: Steelhead
- Warranty: 1 year
6 accessories included
The product comes with useful accessories like polishing pads, microfiber cloth, and a carrying bag. If you are a beginner or need clean-up tools, this set is perfect for you.
19.6 feet long cord provided
This long cord allows the user to work around a vehicle easily. You can skip getting an extension pipe and use the supplied cord.
The product also comes with a Velcro strap. The strap can be used to bundle the cord and store it easily, or shorten the length during use if required.
Attachable side grip
The unit comes with a side grip that can be attached to either side of the polisher. This allows for two-handed operation and better control.
This model from Presa comes with a top handle, which is not commonly seen in Dual Action sanders. This is a useful feature, and you can skip using a side handle or grip and use the top handle for quick and easy work.
Sunex SX203N 6-Inch Quiet Dual Action Sander
This is a good quality, well-made air sander that should last for a long time. While the quality is not as great as higher ranked products like the models from Aircat and Valianto, it is still reliable.
The composite plastic and aluminum body ensures longevity and durability while still keeping the sander lightweight. Although plastic bodies are not recommended, a composition of both plastic and metal makes for a quality product.
This sander is one of the two most efficient ones on our list in terms of air consumption (the first being the Aircat 6310). It only uses 4 CFM of air, which is impressive. The other model that uses as less air as this one is the Valianto one, also consuming 4 CFM of air.
The operation is smooth. This is a great tool to use while not expending too much energy. An excellent tool for a quick work session!
This is one of the quieter devices we have come across. Unlike the TCP Global sander or the Presa Turbine sander, this stays quiet during the entire period of use due to the insulated motor housing.
This tool withstands rough conditions and still gives great service. Even after heavy usage on more demanding sanding work, it continues to perform well.
The sander falls on the heavier side when it comes to weight. At 4.4 pounds, it is heavier than ones from Valianto (2.86 pounds) and Hutchins (3.6 pounds).
This model cannot provide high power, so if you are looking to work on large projects this is not the best fit for you. While it can be used for high-power tasks, it delivers weak sanding during operation.
Verdict: The Sunex SX203N is a good sander to get if you need a quiet tool to work in rough environments. It is good for a quick, smooth finishing session.
- Weight: 4.4 lbs
- Product Dimensions: 9.88 × 7 × 3 in
- Material: Plastic and aluminum
- Max Free Speed: 10,000 RPM
- Air Consumption: 4 CFM
- Warranty: 1 year
Plastic and aluminum body
TCP Global Professional Heavy Duty 6″ Dual-Action Random Orbital Air Palm Sander
This Dual Action sander is affordable yet efficient. The build and make are excellent, which is great given the low price.
Thumb-controlled lever allows easy speed adjustment. There is no need to use both hands to operate the tool; you can change the speed using your thumb and keep the other hand free. The device has a high speed of 12000 RPM, so it is suitable for tasks that require higher RPM devices.
It works well on wood and metal and can remove paint, making it a great value palm sander. It provides an even, swirl-free finish on any surface.
The sander uses less air (4.5 CFM), so you won’t have to pause your work to let your air compressor catch up. For comparison, the model from Chicago Pneumatic uses 5 CFM of air and is still considered efficient. So, TCP’s one is even more efficient in terms of air consumption
This model has a long service life. Even after using it several times, it works like new. The components are made of heat-treated steel, which eliminates wear and tear. Its durability ensures you don’t have to replace it often, which ultimately saves you money.
The device is easy to hold and simple to use. It weighs 1.89 lbs and fits the palm well, making it comfortable to use for long periods of time. You need not worry about a sore arm after a sanding session!
This tool is rather noisy; however, you can expect this from most sanding tools. It does not come with a built-in sound muffler, which is a disadvantage.
The adjustment knob gets in the way of operation, so you may accidentally change the speed. Be careful and maintain a steady hand while operating the tool.
Verdict: We appreciate the additional tools it comes with and the number of functions it serves. While the noise is an issue, the sander makes up for it by being comfortable to use, being sturdy, and reducing fatigue.
- Weight: 2.7 lbs
- Product Dimensions: 7.1 x 6 x 4.8 in
- Max Free Speed: 12,000 RPM
- Air Consumption: 4.5 CFM
Dual disk accommodation
This sander can use hook-and-loop disks as well as adhesive disks, so you can perform wet and dry sanding with the same device. You don’t need to buy an additional device for either type of sanding.
They reduce wear and make the sander more sturdy and durable.
The unit comes with lubricating oil, a coupler plug, a wrench, and an instruction manual. If you are a beginner, this kit will come in handy. You can start using it immediately, provided you have sanding pads ready.
PSA and Hook-and-Loop Backing Plates Provided
This model comes with both adhesive and hook-and-loop plates. Because of this, you don’t need to buy either.
ZFE Random Orbital Sander 5″ & 6″ Pneumatic Palm Sander
The ZFE Pneumatic palm sander is an excellent option if you’re looking for the basics. If you want to work on heavy-duty projects or do shop work, this will assist you with ease.
The device is good for heavy-duty sanding. It is easy to remove a lot of material without much pressure or effort. You can work on the bottom of a boat with it with no issues. It is not as powerful as the Chicago Pneumatic CP870 or the Presa Turbine 6” sanders, though.
The unit is well-built and balanced. It lasts for a long time and operates smoothly throughout its service life. It also reduces arm fatigue.
We were surprised to see how lightweight it was. Weighing 1.52 pounds, it is one of the lighter options on our list despite the metal build and heavy-duty work accommodations.
Like most heavy-duty sanders, this uses a lot of air. Make sure you use a large air compressor as opposed to a pancake compressor while operating it.
Although the device can use both types of sanding pads, only hook-and-loop pads were provided. This was a little disappointing. However, you can use any regular adhesive sandpaper with it, which is a relief.
Verdict: The ZFE Pneumatic model is a decent sander, in our opinion. It is not our favorite, as it does not provide exceptional qualities in any department. It performs well enough but isn’t the best of the best, according to our analysis. We believe those working in shops will enjoy this the most, and would not recommend it to beginners as it is meant for heavy-duty tasks.
- Weight: 1.52 lbs
- Product Dimensions: 12.3 x 8 x 3.9 in
- Material: Metal
- Max Free Speed: 10,000 RPM
Comes with multiple accessories
This kit comes with sandpapers, sponge pads, microfiber cloths, and other accessories. We were impressed by the accessories included since it makes for a complete kit for beginners and veterans alike.
Best Dual Action Sander Buying Guide
To find the best dual action sander for you, you have to keep some factors in mind. Let us take a look at these.
Will you use your sander for wet sanding, dry sanding, or both? Will you smooth metal, wood, or other materials? Not all sanders work on the same surfaces, so make sure the one you buy fits your needs. In our reviews, we have stated which air sander serves which purpose and what materials they work best on; hopefully, that helps you find the one you need.
You need to determine how important comfort is to you. If you have issues with arm, shoulder, or back pain, or a spinal cord injury, we advise getting a lightweight device. Heavier options are sturdier and can be held flat more easily; however, it is at the expense of your muscles and joints getting sore. Decide if the weight will affect your body and work, and choose accordingly.
Sanders are typically noisy devices. Some sanders come with built-in silencers or mufflers that greatly reduce or even eliminate noise. If you have issues working with loud tools or in noisy environments, get a sander with a silencer. It will benefit your health and allow you to focus on the task.
Just like noise, high vibration in a sander can also be a nuisance. It deters you from holding the device as steady as needed and can also affect the quality of work. If strain affects your wrists and arms, get a sander with low vibration. Low vibration sanders are also much more comfortable to work with.
If you need to use your sander at various speeds, make sure it comes with a positive speed adjuster. You will be delighted at the ability to instantly adjust the speed without having to change the pressure at the main line. Check if the speed adjuster gets in the way of operating your sander, as you may accidentally change the speed during operation, resulting in improper sanding.
Service Life and Durability
You will use your sander for a long time, and replacing it will be a hassle. Get a well-made sander that will stand the test of time. Metal bodies and components are preferred, although they make the sanders heavy. Avoid ones with plastic bodies unless supplemented by metal where needed. Doing this will ensure you get a device that will last you a long time.
A warranty will help ease your worries when making a purchase. If this is the first time you are buying from a brand and doubtful about the quality, see if they offer a warranty. That way, even if you need repairs or face issues with the product, you will get assistance from the manufacturer or distributor.
What is a DA Sander?
DA stands for dual action, which refers to the simultaneous back-and-forth and spinning motion of this type of sander. A Dual Action sander is a tool used for removing debris and protrusions from a surface using attached sandpaper. Rust, old paint, and scratches are removed using sanders.
Additionally, Dual Action sanders are used for smoothing surfaces. For example, texture left behind after filling work done over wrecked parts (like car doors) is smoothed out using sanding tools. These tools can also be used to smoothen wood. In some cases, these devices can be used to get a polished finish.
Why is an orbital sander called a DA?
A random orbital sander is also called a dual-action sander because of the nature of the plate’s movement. It moves in an orbital motion and spins simultaneously, which allows you to remove a lot of surface material quickly. To better understand the movement, picture the plate moving in a star pattern using an orbit while also spinning.
Can you buff with an orbital sander?
No, you cannot use a random orbital (DA) sander for buffing. Buffing requires a circular oscillation pattern, and Dual Action sanders oscillate in a star-like pattern. The circular movement creates a smooth, fine finish; therefore, it is suited to buffing. If you use a buffing pad on a Dual Action sander, it will create an uneven finish.
What is the difference between a sander and a polisher?
A sander is meant to remove everything from the surface, including paint. A polisher would require paint to remain intact and would create a finish over it. Polishers spin a lot slower and use less power to prevent the removal of paint.
When do you know that you should replace your sanding pad?
A sanding pad is made up of sandpaper fitted onto adhesive. Sanding pads don’t last forever, and you should replace them when they are no longer usable. A sanding pad is fully worn when the abrasives have come off and you have made your way to the paper/adhesive layer.
It is time to replace your sanding pad if it has started sticking to any surface you are working on, is leaving areas unsmoothed and uneven, or has certain spots that have worn off.
So, What is the Best Dual Action Sander?
We have provided our verdicts for the best budget option, the best choice for beginners, and the best choice for professionals. To summarize,
The Professional Air palm sander is the best model for those on a budget. It is priced low but performs well. It uses less air and is comfortable to use. It provides good value at a fraction of the cost of other models.
The Presa DA polisher kit is the best fit for beginners. It includes everything a beginner needs to get started with sanding. The accessories are of good quality and handy. The tool is powerful enough for heavy-duty work and compact enough for smaller projects. It is an all-in-one unit so beginners can cover all bases with one product.
The Ingersoll Rand 311A is the best pick for professionals. It is heavy-duty and performs well on all fronts. Although the air usage is high, professionals should have no trouble as shop compressors have a large capacity that is sufficient for this sander.
According to our analysis, the best Dual Action sander is the Aircat 6130. It satisfies all our feature requirements. It is lightweight, quiet, sturdy, emits low vibration, and can be used with less air. We struggled to find any shortcomings with this device; it outperforms even the best electric Dual Action sander. This is the perfect Dual Action sander for any user, as it performs well in all categories.
We hope our Dual Action sander reviews have helped you choose the best option for you!